Custom Half-width Buchla Modules

I was asked to design and build a pair of custom half-width Buchla modules for some clients. They each had two half-width slots spare in their custom built cases and wanted to fill the spaces with Euro to Buchla CV and gate translator modules.


The brief was simple (and the same for both clients): 5 channels of 1V/oct to 1.2V/oct CV translation and 5 channels of gate boosting to Buchla levels; the Buchla stepped pulse was not required, just big pulses (10V or more).

This was a great opportunity to use the Synovatron Proto range of prototyping boards which accomodate 5 channels and offer stackability if more circuitry is required than will fit on one board; see below.

The Proto range of boards

As the Proto boards are designed primarily for Euro there was space on the 4U Buchla front panels to add some extras in the form of a passive attenuator. Here are the front panel designs that we agreed on:-

CV and Gate modules

To keep costs down it was decided not to have panel marking as the functions are obvious.

The CV module design used a straightforward precision amplifier with gain of 1.2000 (yes that accurate), 1M Ohm input and 0 Ohm output impedances. The gate module used comparators and output and LED drivers. The outputs each have diodes in series allowing them to be wire-ORed by just connecting outputs together (common to Buchla, wish it was used on Euro).

The CV module electronics fitted nicely on a ProtoJax board with plenty of space as you can see:-

For the gate module I decided to put the input comparators and sockets on the ProtoJax board and output buffers and LEDs on the ProtoXp board and stack them together (it  probably could all have been put on one board but it was simpler to make use of the space). The stacked ProtoJax and ProtoXp boards can be seen here:-

The gate board was powered from an MTA connector and the CV board took its power from the gate module (hence the 10-pin ribbon headers for a linking ribbon cable); this was at the client's request as they only had one spare connector (these are very low current modules and daisy chaining them didn't cause any crosstalk issues). 

The finished panels looked pretty good; they were made by Schaeffer using Front Panel Designer http://www.schaeffer-ag.de/en/front_panel_designer/the_idea/.

  
If you are interested in the Proto range of PCBs or in having a custom module built then please contact me at synovatron@btinternet.com

Another custom built Euro to Buchla Translator module

I was recently commissioned by a client to build a custom Euro Buchla interface module, similar to the two I previously built, but with offset switching. The previous two designs both had fixed offset and gain and were intended for use with envelopes, LFOs etc. In other words there was no 1V/octave to 1.2V/octave scaling required just offsetting to ensure the Euro signals stayed in the 0-10V range of the Buchla (you can refer back to my earlier post here).

This module is intended to be used alongside my client's CVGT1 module (which provides the ground reference connection) and adds more CV channels. My client uses Expert Sleepers' SilentWay software for pitch sensitive CV and was not interested in scale conversion as the software does the necessary recalibration however he also wanted the flexibility to be able to interface envelopes, transients and LFOs and so wanted to be able to DC shift signals when he needed to.

The spec was 4 channels of Euro to Buchla (scale of 1, 0V or +5V offset) and 1 channel of Buchla to Euro (scale of 1, 0V or -5V offset); so 10 connectors a 5 switches in 8HP.  

My 8HP prototyping panels proved to be difficult as the existing hole positions meant that the connectors and switches would have been too close to each other plus I only had a few left and found they were scratched; they got binned. I used Schaeffer for a quick-turnaround panel; not cheap but very well made. In a moment of madness I got 5 panels made, including engraving (which the original 2 modules didn't have).

Update on front panel artworks

Just thought I'd give a little more detail on front panel artworks as there is already some interest.

The picture below of my module currently in development shows the CAD drawing for a 12HP front panel in the top left. The adjacent front panel overlays show an evolution from a very simple, flat looking artwork to more 'sexy' metallic looking and coloured alternatives with some apparent depth.

 
Edit 08/07/11: The following graphics, based on ink-jet/laser printable vinyl overlays, was attempted on the first off batch of CV Tools modules but has been withdrawn in favour of a standard screen printed panel for two reasons. The first was that it was not liked that much by customers; people saw it as a cheap label. The second was that it was expensive and difficult to apply accurately. I will still use the overlays for prototypes.Please read the following but note it has all been superceded by events.

My task is to make this a service that is affordable by streamlining how I go about setting out the pot scaling, legends, functional grouping (separating lines or boxes). A good place to start from is if you use Schaeffer Front Panel Designer to get the panel made then I can use the DXF file generated to align the graphics to the holes; obviously with as much description from you as possible about what you actually want to see.

The one-off 2mm anodised panel from Schaeffer cost me 27 Euros (about 23GBP, $35US but it is beautifully machined!!); I anticipate the cost of an artworked plastic overlay would need to be less for that size panel to make it attractive, including my design effort (that's why I need to streamline the process - the slicker I get the more viable it'll be!).

The hardest part is lining up the overlay accurately on the panel as the overlay is self-adhesive. I'm getting quite adept at this now as I have prototyped several overlay types. You do get several chances and I may include a spare.

I am still developing the technology as it needs to have great graphics, be cheap to make whilst still having good wear and scratch resistance properties.  This balance is not easy and I will still need to explore better processes and techniques so initially this will be for smaller prototypes with some caviats on how much abuse it can handle. The artwork is great quality though and the durability is reasonable but could be better. The price will reflect this fact. Having said all that I'm going to use it in my system as it stands as I don't tend to abuse my hardware.

Any suggestions and comments would be most welcome.