Custom Half-width Buchla Modules

I was asked to design and build a pair of custom half-width Buchla modules for some clients. They each had two half-width slots spare in their custom built cases and wanted to fill the spaces with Euro to Buchla CV and gate translator modules.


The brief was simple (and the same for both clients): 5 channels of 1V/oct to 1.2V/oct CV translation and 5 channels of gate boosting to Buchla levels; the Buchla stepped pulse was not required, just big pulses (10V or more).

This was a great opportunity to use the Synovatron Proto range of prototyping boards which accomodate 5 channels and offer stackability if more circuitry is required than will fit on one board; see below.

The Proto range of boards

As the Proto boards are designed primarily for Euro there was space on the 4U Buchla front panels to add some extras in the form of a passive attenuator. Here are the front panel designs that we agreed on:-

CV and Gate modules

To keep costs down it was decided not to have panel marking as the functions are obvious.

The CV module design used a straightforward precision amplifier with gain of 1.2000 (yes that accurate), 1M Ohm input and 0 Ohm output impedances. The gate module used comparators and output and LED drivers. The outputs each have diodes in series allowing them to be wire-ORed by just connecting outputs together (common to Buchla, wish it was used on Euro).

The CV module electronics fitted nicely on a ProtoJax board with plenty of space as you can see:-

For the gate module I decided to put the input comparators and sockets on the ProtoJax board and output buffers and LEDs on the ProtoXp board and stack them together (it  probably could all have been put on one board but it was simpler to make use of the space). The stacked ProtoJax and ProtoXp boards can be seen here:-

The gate board was powered from an MTA connector and the CV board took its power from the gate module (hence the 10-pin ribbon headers for a linking ribbon cable); this was at the client's request as they only had one spare connector (these are very low current modules and daisy chaining them didn't cause any crosstalk issues). 

The finished panels looked pretty good; they were made by Schaeffer using Front Panel Designer http://www.schaeffer-ag.de/en/front_panel_designer/the_idea/.

  
If you are interested in the Proto range of PCBs or in having a custom module built then please contact me at synovatron@btinternet.com

Eurorack DIY Prototyping Cards Rethink

Post updated 3rd July 2018

The Synovatron Eurorack DIY Kits have now been discontinued. Because many of the kit components are easily available from online retailers it made sense that Synovatron just provides the unique (e.g. PCBs) and harder to source parts (e.g. pot brackets). This provided a great opportunity to reassess the PCB designs rather than just reorder more of the same.

What has emerged is a revised and rebranded Eurorack prototyping solution that is more usable and more elegant than before. The revised product revolves around three PCBs in the Synovatron Proto series: ProtoPotz, ProtoJax and ProtoXp. 

The new Proto PCBs' holes line up with each other to allow each board to be stacked one on the other using header plugs and sockets; allowing power and signals to be routed between boards without resorting to linking ribbon cables. Here is an example board stack-up:

ProtoJax, ProtoPotz and ProtoXp boards stacked together

Examples of headers and sockets used to stack the boards

ProtoPotz

ProtoPotz is the direct replacement for DIY1 PCB (as used in DIY Kit 1 and DIY Kit 2). It is designed to hold up to five 16mm P160KN series pots using brackets. What's new about it?

• Plated-through holes for robustness and convenience, essentially it's a double-sided PCB. 
• Better supports the A-100 bus with dedicated positions for 10 or 16-way open or boxed headers, small electrolytic capacitors and protection diodes (to protect against reverse power connection.

ProtoPotz pot breadboard PCB

Here is the range of pots available from Mouser that Synovatron recommends for use with ProtoPotz:-

ProtoJax

ProtoJax is an evolution of DIY2 and DIY3 PCBs. It is designed to hold up to five Cliff CL1384 3.5mm mono jacks. It is almost identical to ProtoPotz except it has footprints for jacks instead of pots and another two rows of breadboard holes. What makes it more advanced than DIY2 and DIY3 pcbs?

• Larger breadboarding area. 
• Supports the A-100 bus similar to ProtoPotz.

ProtoJax jack breadboard PCB

ProtoXp

ProtoXp is a completely new PCB. It is an eXpansion board designed to add more breadboarding area to ProtoPotz or ProtoJax boards. It's features are:-

• It has a cutout that allows the A-100 bus ribbon cable connector to fit without fouling on the ProtoXp board. 
• The same ±12V power bus structure as the ProtoPotz or ProtoJax boards.

ProtoXp expansion breadboard PCB

DIY2 jack breadboard PCB

 

DIY3 jack breadboard PCB

Trunk-line Module

I was commissioned by a client to make some Trunk-line Modules. These are similar to the Analogue Systems RS-250 module but offer rear facing jack sockets instead of unterminated jacks that you have to solder wires to and is ideal if soldering is not your thing.

8HP 10-channel Trunk-line Module front jacks

8HP 10-channel Trunk-line Module rear jacks

The point of a Trunk-line module is to provide front panel access to either outboard equipment such as mixers, sound cards, MIDI/CV units etc., or to provide connection across a very large synth (using two modules) so you don't have to use very long patch cables on the front panel. Most of us don't have big enough synths to warrant this so these really are for large synths that are more like installations.

The photos show an 8HP 10-channel module; I have made a few of these modules to order and because of the small quantities involved there are no screen-printed markings (due to the setup costs). I'd like to know if anyone else would be interested in a Trunk-line module and, if there were large enough numbers, I'd do a small production run with screen printed markings, so please let me know; I could also do a 4HP 5-channel version and versions with solderable sockets too.

DIY Adaptor/Multiple Panel for scope and DMM connections

This is an adaptor panel I put together in an hour or two to help with testing and setting up the CV Tools Modules. 

I used one of my 8HP DIY panels and  DIY kit 3 for the 3.5mm jacks. 

It is essentially an adaptor and multiple to allow easy connection to the scope via BNC connectors and to a DMM (digital multimeter) via the 4mm sockets. 

The top 3.5mm jack and BNC socket are connected together, the next jack down and BNC are similarly connected; i.e. a pair of 3.5mm jack to BNC adaptors. The lower pair of 3.5mm jacks. 1/4" jack, BNC and red 4mm socket are all connected together and the black 4mm socket is connected to 0V.

This is really useful for DIY applications too and very easy to make. I think an adaptor or multiple panel would make a great first DIY project.


I can also make these to order if anyone wants one (or something similar) but it is unlikely to become a standard product as all you really need is a pre-drilled front-panel and a few connectors.

Here it is (bottom right) in use in my CV Tools test rig routing the scope, DMM and sig gen to the module under test

Cliff CL1384 (S6) 3.5mm Jack Sockets - Rumours vs Facts

Following a really useful blog post by PatchPierre about dealing with poor connections on jack sockets I started to wonder if the jack sockets that I have used on my kits and intend using on my forthcoming CV Tools and Diode modules may have quality issues. I read through a few forums (fora?) and blogs on the subject and it does leave you with the impression that there could still be issues with Cliff sockets unless you get the right ones. So I approached Cliff directly who have clarified the situation as follows:-

• Synovatron: "I've been using CL1384 jacks for several years now without any issues but am aware that there have been poor contact issues in the past. Your website refers to type C contacts for far-eastern jack plugs and also to be aware of counterfeit types. I read that Doepfer now use CL13841 sockets due to earlier problems (are CL13841 and C contacts the same thing?). Can you please clarify the situation for me?"

• Cliff: "Thank you for your mail. I can clear any confusion up very clearly by saying that we use the C contacts on all S6 jack sockets. The CL13841 part is no longer sold but CL1384 is now exactly the same as we are using the C contacts as standard."

So in summary you should get no problems with current standard Cliff jacks but older ones can be fixed using PatchPierre's advice.